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Ecocreation - Composting Machines & Ecoremote

2019-06-01 composting industrial machine design plc control iot embedded systems sustainability product development

Ecocreation builds on-site composting machines - the Ecodigester - that turn an organisation's daily organic waste into dry, usable compost within 24 hours, cutting the volume by around 85%. The machines run on a heat-, salt- and acid-resistant bacterial culture, and are used by restaurants, hotels, universities, care homes and industry across Europe. JDT Engineering worked closely with Ecocreation through the years in which they began building their own machines, helping to design the EC-series and creating the platform that keeps the whole fleet connected.

Organic waste kitchen / green Ecocreation composter EC-30 to EC-100 heat + bacteria + mixing, 24 h engineered with JDT Compost 85% less volume Clean air out via odour filter cellular IoT Ecoremote remote monitoring & control Dashboard phone / web + alerts
Waste in, compost and clean air out within 24 hours — and every machine in the field reports to (and is controlled from) the Ecoremote platform over a cellular link.

What JDT Engineering built

When Ecocreation moved from concept to building their own machines, JDT Engineering helped design the hardware and the electronics that make an Ecodigester run reliably, day in, day out - scaled across the EC-30 to EC-100 range (and on up to the larger industrial units):

  • Drive line & mixing - the central shaft, paddles, gearing and motor that continuously turn and aerate the compost mass
  • Heating system - controlled heating that drives moisture out of the mix so the bacteria can work fast
  • Airflow & odour control - the airfan and odour filter that keep the process aerobic and the exhaust air clean
  • Feeding - an automatic bin lifter and feed screw so a full waste bin can be tipped straight into the machine
  • EcoPLC control system - the PLC logic, wiring and operator panel that sequence heating, mixing, dosing and safety across every model
  • Ecoremote telecontrol platform - a cellular-connected cloud application that lets Ecocreation and its service team monitor, configure and control the whole installed fleet remotely, with live status and alerts

Ecoremote - the live dashboard

Every machine JDT helped build streams its live state to Ecoremote, the connected platform we developed for Ecocreation. From a phone or browser, operators and Ecocreation's service team can see exactly how each unit in the field is doing - process state, compost and mat temperatures, hatch and funnel sensors - with a rolling temperature history and alerts when something needs attention. The example below shows a single machine's live view.

‹ Back to overview
The Green House EC-50 · W20180401
last update 19 seconds ago
HomeWeightHistorySettings
Current state
Composting
No errors
Time until eco mode22:00:27
Mat sensor 2 temperature120.4°C
Mat sensor 1 temperature120.3°C
Current compost temperature50.0°C
Filling hatch closedYes
Emptying hatch closedYes
Emptying funnel presentNo
The Green House — last four hours
Product temperatureMat 1 temperatureMat 2 temperature
5060708090100110120 09:4510:4511:4512:4513:45
© 2018 Ecocreation BV
A live machine view in Ecoremote — the web dashboard JDT built for Ecocreation: process state, temperatures and sensor status at a glance, plus the last four hours of temperature history.

Key features

  • Waste to compost in 24 hours - organic waste reduced to roughly 15% of its original volume
  • Robust bacterial process - a heat-, salt- and acid-resistant culture handles a wide range of food and green waste
  • A range of sizes - from ~30 kg/day up to several hundred kg/day standard, and industrial units to thousands of kg/day
  • Continuous, low-effort operation - fill daily, empty roughly once a week
  • Connected by design - every machine is remotely monitored and serviceable through Ecoremote
  • Made in Holland - deployed at restaurants, hotels, universities, care organisations and industrial sites across Europe

Learn more

Read more about the machines and the technology at ecocreation.nl. (Machine photography: Ecocreation.)

Watch

Video: Ecocreation bv (via YouTube)

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